G3 Precision Si3N4 Silicon Nitride Ceramic Bearing Balls

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产品类别

材料及含量

生产工艺

原料材料 氮化硅(Si3N4)
粉体制备 -
成型工艺 -
烧结工艺 -
加工工艺 -

产品描述

型号
品牌
Huaci Juli
原产地
Fujian Xiamen
发货地
Fujian Xiamen

厦门市集美区后溪镇石星路451-1号101室
经营模式 生产型 服务型 其他
生产工艺
-

联系人信息

蓝先生 销售经理 18050101292 / liweiqi@hc-sin.com

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产品特点

1. High Hardness and High Strength.
2. Low Density and Lightweight.
3. Excellent Wear Resistance and Long Lifespan.
4. High Temperature Resistance and Thermal Stability.
5. Corrosion Resistance and Chemical Stability.
6. Electrical Insulation and Non-magnetic Properties.
7. Self-lubricating and Low Maintenance Requirements.

产品详情

G3 Precision Si3N4 Silicon Nitride Ceramic Bearing Balls are core bearing components made from a high-performance ceramic material, widely used in extreme operating conditions such as high speed, heavy load, high temperature, and corrosive environments. Compared to traditional steel rolling elements, they offer significant advantages in hardness, density, wear resistance, corrosion resistance, and thermal stability, and have become a key upgrade material in high-end equipment manufacturing.

Product Features and Advantages:
1. High Hardness and High Strength: Silicon nitride ceramic has a Vickers hardness of up to 15–16 GPa, more than twice that of bearing steel, and a bending strength exceeding 900 MPa, allowing it to maintain structural integrity under high-load operation, significantly reducing wear and fatigue failure.
2. Low Density and Lightweight: The density is approximately 3.20–3.27 g/cm³, only about 40% of bearing steel (7.85 g/cm³), resulting in a weight reduction of nearly 60% for the same volume. This significantly reduces centrifugal force during high-speed rotation, improving the dynamic stability and speed limit of the bearing system, supporting operation at up to 600,000 revolutions per minute.
3. Excellent Wear Resistance and Long Lifespan: High hardness and low friction coefficient give silicon nitride rolling elements extremely strong wear resistance. The rolling contact fatigue life far exceeds that of metal materials, effectively extending the overall service life of the bearing and reducing maintenance frequency and downtime costs.
4. High Temperature Resistance and Thermal Stability: It can operate stably for extended periods at high temperatures of 800℃, with a low coefficient of thermal expansion and minimal dimensional changes at high temperatures, making it suitable for high-temperature applications such as engines and high-speed motors, preventing accuracy degradation due to thermal deformation.
5. Corrosion Resistance and Chemical Stability: It can resist erosion from acids, alkalis, and seawater, and is not prone to chemical reactions in humid, corrosive, or strongly oxidizing environments, making it suitable for special fields such as chemical engineering, marine engineering, and medical equipment.
6. Electrical Insulation and Non-magnetic Properties: It possesses good electrical insulation and non-magnetic properties, preventing electrical erosion damage caused by current passing through the bearing, making it particularly suitable for power transmission-sensitive applications such as new energy vehicle motors and wind power generation insulated bearings.
7. Self-lubricating and Low Maintenance Requirements: The surface is smooth and has self-lubricating properties, allowing it to operate under unlubricated or minimally lubricated conditions, reducing the frequency of grease addition, and making it suitable for clean rooms, vacuum environments, or highly contaminated working conditions.

Application Areas:
New Energy Vehicles: Used in drive motor bearings to improve efficiency, reduce energy consumption, and extend lifespan.
Aerospace: Applied to aircraft engine main shafts and landing gear systems, meeting the requirements of extreme environments.
Semiconductor Equipment: Used in wafer cutting machines and lithography machine spindles, ensuring high cleanliness and high precision.
High-Speed ​​Machine Tools and Precision Instruments: Enabling stable operation with high rotational speed, high rigidity, and low vibration.
Wind Power and Chemical Machinery: Used in insulated bearings and corrosion-resistant components to improve system reliability.

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